Makinawa lathe ndi makhalidwe ake. Lathe multispindle basi kotenga kutembenuza CNC. Kupanga ndi processing mbali pa lathes zodziwikiratu

Makinawa lathe wotchedwa workpieces wapadera makina amene popanda nawo wantchito. Worth a mtundu umenewu zida zodula kwambiri kuposa masiku. Komabe, ntchito akuti ndi yabwino kwambiri. zonse ntchito pa makina ameneŵa basi. Safety oyang'anira okha potsegula billets ndi oyang'anira khalidwe la magawo umatulutsa.

Mabaibulo makina

Pali mitundu ingapo ya zida zimenezi. Kupanga mbali angathe kukhala pa umodzi-spindle kapena Mipikisano spindle makina. iwo amapanga osiyana pang'ono. kusiyana lagona chokha chakuti zida monga lokhala ndi spindle basi lathe, kutembenuza imagwiridwa pogwiritsa ntchito chida ntchito kokha. Kamangidwe ka makina Mipikisano spindle ndi angapo. Ndi mtundu wa workpieces makina onse CNC anawagawa:

• kudula;

• wotopetsa;

• lobotokarnye;

• anapotoloka, mphero;

• Capstan ndi turret;

• kotenga chitembenukiro.

Kudula makina ntchito mitundu yonse ya ntchito kutembenuka, Kukhazikika mukukonzeratu - chifukwa Machining misa lalikulu. Lobotokarnye makina ntchito vytachivaniya cylindrical, mazunzo ndi mankhwala conical. Mphero zida ntchito processing thandizo. makina turret Lathe ntchito kupangira mbali ya mawonekedwe zovuta. Za kuti, kodi gawo kotenga makina ndipo kodi makhalidwe a zinalengedwera mu zonse zafotokozedwa pansipa.

Potumiza lathes zodziwikiratu

Monga makina ochiritsira, zida za mtundu uwu opangidwa ntchito monga:

• kotenga kutembenuza cylindrical ndi analowa pamalo;

• processing conical wakunja;

• nicking, processing malekezero ndi ledges;

• mabowo wotopetsa;

• pobowola;

• threading;

• reefing;

• Inasinthira Ufa.

General kapangidwe

Onse theka-zodziwikiratu ndi zodziwikiratu lathe monga makina ochiritsira, motero, cholinga kuchotsa mbali zina workpiece pa kasinthasintha wa masika. Ndi mamangidwe, mitundu yosiyanasiyana ya zipangizo akhoza zimasiyana kwambiri. Komabe, zinthu zofunika kwa mitundu kwambiri ndi wamba. Mu kamangidwe ka lathe aliyense zikuphatikizapo: chimango, kutsogolo ndi tailstock, ndi ophimba. yotsirizira lakonzedwa kugwira chida zokwawa mu njira yoyenera. Udindo ndondomeko izi wodyetsa wapadera.

Pa zida headstock monga makina lathe, wokwera spindle ndi limagwirira kwa kusintha liwiro la. Kulikonza ilo amphamvu kwambiri, chifukwa zingayambitse kugwedera kuwapereka kwa workpiece ndi kuchepetsa ubwino wa mbali yotsirizidwa. Spindle headstock chili mayendedwe ndipo okonzeka ndi yosangalatsa zipangizo wapadera (zingwe zopota kapena makatiriji). Anayambitsa iye lotengeka ndi galimoto limodzi mwa gearbox ndi.

Chimango ali osiyana (mozondoka, V woboola pakati, kuphwa) akhoza kugwiritsidwa ntchito lathes. Ndi chinthu kapangidwe ayenera kukhala molondola zotheka. zolakwika aliyense kukhala ndi kuchepetsa kwambiri amasokoneza chopangidwa.

tailstock ntchito kukhalabe pa kusandutsa workpieces yaitali. Nthawi zambiri ili gomelo ndi zokhoma mu kwambiri yabwino kupanga mbali malo.

Makina lathes kungakhale ntchito makina kapena Mtsogoleri wa Mtsogoleri. Ku chinthu chimodzi CNC zida za mtundu uwu khalidwe chakuti workpiece mu nkhani iyi, processing nazonso kudyetsedwa basi. makina CNC akhoza okonzeka ndi Kuwonjezera amenewa.

Mosiyana ndi makina ochiritsira pa makina

Ntchito pa makina a mtundu angathe kuchitidwa mofanana ndi zida yosavuta lathe. kusiyana kwake kwagona kuti mbali homuweki makina opangidwa ndi mkombero sankalimbana nafe anakonzeratu. Pa makina ochiritsira ntchito, akamaliza kupanga chidutswa chimodzi, akhoza chitani yomweyo vytachivaniyu ena. Pa changeover basi wa cams zimatengera maola angapo, ndi kukonzekera izo - masiku angapo.

Kuchuluka kwa ntchito

Makinawa lathes ndi ntchito apamwamba kuposa makina ochiritsira. Chifukwa cha changeovers pafupipafupi kungachititse kuti imfa ya nthawi kupanga ntchito zida zambiri kupanga zikuluzikulu. Ndiponso, popeza zida zina zofunika ndi mtengo ndithu, izo m'pofunika kuti ntchito pokhapokha ngati pali kufunika kupanga mbali mosiyanasiyana zovuta ndi zambiri kusintha. Nthawi zambiri makampani ntchito makina apadera kwambiri wa mtundu uwu, anafuna kupanga chidutswa chilichonse banja kapena kagulu ka mankhwala.

makina Mipikisano spindle

Mtundu uwu wa zida basi lathe ntchito makampani kwa kuŵeta mbali mu akalumikidzidwa osiyana ndi makulidwe. Izi n'zosiyana lathes osakwatiwa-spindle, ntchito makamaka kupanga siriyo ya nkhani zofanana. Pali mitundu iwiri ya makina:

• Cham'mbali. The mwayi waukulu makina amenewa ndi osavuta potsegula zakuthupi poyambira. Choncho, ntchito kumene applicable mosalekeza chakudya ndodo.

• Choimirira. Plus makina Mipikisano spindle a mitundu amaonedwa kukhala laling'ono. Ikani mu chipinda cha mtundu wa zida satenga kwambiri.

Mipikisano spindle basi lathe zina ntchito yopanga ang'ono-zambiri. Koma ngati zida ndi CNC.

Lathe ndi bala wodyetsa

Mtundu wa zida wathandizira posachedwa kwambiri otchuka. Ntchito kotenga kutembenuza makina yopanga mfundo makamaka zazing'ono akalumikidzidwa zovuta. Chinthu chapadera ntchito yomanga awo ndi pamaso pa headstock a m'manja. achepetsa mtundu makina chida ntchito ngati collet. Protivoshpindelya mu makina kutsetsereka mutu wokwera pa mkulu-mwatsatanetsatane liniya atsogoleri.

The peculiarity zosiyanasiyana izi zipangizo makina, mwa zina, ali wamfupi. Ntchito m'dera iwo nawonso si kwambiri. Makina a ichi ntchito mtundu zambiri pa kwambiri liwilo.

Kotenga kutembenuza lathe akhoza kugwiritsidwa ntchito mu misa ndi kuŵeta mbali. Nthawi zambiri mtundu wa zida ntchito mu kuwala, magetsi ndi chida mafakitale. Incisors mu makina amenewa anaika mu caliper ndi kusuntha yekha mu njira yopingasa. Makina ntchito yopanga wa chitembenukiro kotenga osakwatira-spindle ndi Mipikisano spindle.

CNC makina kutsetsereka mutu cholinga kuchita ntchito monga:

• Kutembenuza magawo;

• Grooving ndi cones;

• osaya inabala mabowo;

• processing zooneka pamalo;

• threading amkati ndi kunja;

• analamula mabowo;

• knurling ndi pamalo wakunja;

• mphero a splines mu wononga ya;

• pobowola.

Pamwamba pa makina a mtundu angathe kukonzedwa osiyana kwambiri: conical, cylindrical, analowa, etc. mitundu yonse ya ZOWONJEZERA ntchito mphamvu makina kotenga kutembenuza ... Mwachitsanzo, ntchito ndodo kufala kuchepetsa avale wa cams ndi pushrods amaononga.

Kapangidwe makina kotenga kutembenuza

Headstock makina amenewa chili pamwamba chapamwamba chimango lapansi. Kutsogolo kwake pali shelfplasty wapadera cholinga kukhazikitsa zipangizo zina. Pamwamba pa ndege ake anaika thandizo ofukula, ndi kumbuyoko - kusiya anatenga. zida Control monga lathe longitudinally-zodziwikiratu amapangidwa ndi dongosolo la cams ndi camshafts, anakonza chimango lapansi.

Ubwino waukulu

Ubwino makina kotenga kutembenuza makamaka monga:

• nkotheka kupeza pamalo mphako ndi conical ntchito cutters prismatic;

• yosalala pamwamba amasokoneza yatha;

• n'zotheka kudula onse pamodzi olamulira a gawo, ndi kudutsa izo;

• kuthekera anagubuduza yaing'ono manambala, zizindikiro ndi makalata.

Processing mbali pa lathes basi wa mtundu uwu akhoza ikuchitika molondola pazipita.

Mfundo ntchito

Pa processing, ulusi kuyambira wapatsidwa osati pa makina amenewa, makina zoyenda, mwachizolowezi, komanso translational - pamodzi olamulira a. Osema miyala okha zida monga lathes bala automatics kotenga kutembenuza, kusuntha perpendicularly okha ndodo. Zikuchitika pa processing a magulu zozungulira ali odzipereka lunette. Izi kumatha onse a Phokoso ndi deflections choncho kuonetsetsa Machining mkulu mwatsatanetsatane.

zoyenda mkombero agogo ndi zida zida makina, kutsetsereka makina mutu mwachindunji cams ndendende chinthu ichi makamaka. Recent yakwera kutsinde wapadera, chiwerengero cha kusintha zimene zikhoza kusintha, kuphatikizapo pa liwiro zonse spindle lapansi.

Service kotenga makina kutembenuza

Machitidwe a mtundu umenewu makina ali ophweka. Komabe, ena chisamaliro iwo amafuna. Mwachitsanzo, pofuna kuziziritsa dongosolo uziyenda bwino, m'pofunika kuti nthawi kusintha mafuta. Izo analimbikitsanso mwezi wosambitsa kusamba madzi. Kamangidwe ka dongosolo yozizira ilinso ndi kutseka kuchapidwa ndi pafupipafupi chomwecho. Kutsatira malangizo awa akhale kuvomerezedwa. Kukonza lathe basi - odula.

CNC Machinery

Monga tanenera kale, makina ankafuna kupanga mbali zitsulo mwina zina akhale okonzeka ndi CNC. madongosolo otero ulamuliro chotchuka ntchito kukachitika kuti basi lathe lakonzedwa yopanga mbali mu nkhani kapena kupanga ang'ono-ang'ono. Ntchito pulogalamu CNC amalola kuti:

• yodzichitira processing;

• yowongolera workpiece ya;

• kuchepetsa khwekhwe nthawi makina.

zosiyanasiyana abulusa ndi inverters mu CNC amagwiritsa yadigito. Iwo akuimilira ndi galimoto magetsi akuthamanga pa kapena AC kapena DC. The chithunzi kinematic za makina ntchito masensa wapadera Integrated CNC. Ntchito makina chida okonzeka ndi NC amagwiritsa pazipita cholimba, monga iwo ntchito pa liwiro kwambiri ndi zokolola. m'munsi yomanga ku makina amenewa ayenera kukhala yamphamvu kwambiri.

kotenga kutembenuza basi multispindle CNC

Kwenikweni mapulogalamu n'zosangalatsa kumva kwambiri ndi kanthu koposa kompyuta dongosolo anaika pa pulogalamu yache akulamulira galimoto za makina. Childs, muyezo pa makina okonzeka ndi CNC, zotsatirazi:

• spindle;

• yozizira dongosolo;

• subspindle;

• kuunikira malo ntchito;

• kachipangizo ejection wa workpieces;

• wamanja variable;

• chipangizo wapadera kulandira anamaliza malonda;

• zida kunja ndi mkati kutembenuza;

• mazunzo ndi yopingasa lotengeka zida;

• CNC dongosolo yokha.

Zambiri Mipikisano spindle basi lathes popanda CNC kotenga kutembenuza ntchito kwenikweni kupanga ambiri osiyanasiyana siriyo mbali yaing'ono, nthaŵi yaitali ndi zazing'ono gawo, mawonekedwe zovuta. Yotsirizira zambiri ndi zinthu structural a zachipatala ndi zasayansi zida zamakono, magetsi ulonda ndi zina zotero.

CNC khwekhwe kwa makina zimenezi limachititsa kutulutsa ambiri mankhwala, koma sizili zofanana, ndipo akalumikidzidwa osiyana (ie magulu ang'ono). makina ochiritsira zambiri zakonzedwa kuti yopanga zina zambiri, ndipo kamodzi kokha. chakuti mawotchi "reprogramming" a mtundu umenewu zida, monga tanenera kale - zimatenga yovuta kwambiri ndipo nthawi yaitali. Yopanga downtime pa changeover ndi kusokoneza kwambiri profitability ake. Choncho, ntchito makina ochiritsira kwa kupanga zambiri ka mbali wamitundu yosiyanasiyana si zoyenera.

CNC khwekhwe zimathandiza kuthana ndi vuto ili ndi kuphatikiza ubwino makina ndi kuthekera kuwonjezera osiyanasiyana mankhwala chopangidwa. Pamaso pa dongosolo makina n'zosangalatsa kumva ulamuliro akhoza reconfigured msanga. Mwachitsanzo, kusintha kudula Ikani wapangidwa mwachindunji pa makina popanda kuchotsa chofukizira. Kusintha liwiro kasinthasintha wa zipangizo ndi njira zogwirira ntchito Tiyenera kulowa mfundo zenizeni pa windo pa makina CNC.

Kupanga mbali pa lathes basi kotenga kutembenukira CNC: makhalidwe

Nawo ntchito pamene ntchito makina a mtundu uwu sanamvere. Chofunika kwa katswiri - ndi kuti aone vuto lililonse ntchito zipangizo. Kumene, amasokoneza mu nkhani iyi zimadalira lolondola zikhazikiko za makina. Choncho, pulogalamu NC ayenera chipindacho.

Ntchito yaikulu ya makampani kuti ntchito zida monga lathe basi, CNC kotenga kutembenuza, ndi ulimi wa zigawo zikuluzikulu ndi chimodzimodzi magawo mwachindunji ndi pa yomweyo mtengo wotsika. Ndodo ntchito ngati kuyambira mfundo makina amenewo ambiri nawo maonekedwe zojambula si kwambiri kutsimikizika (ngakhale calibrated). Pankhaniyi, zolakwa zonse ndi zolakwika mosavuta opatsirana mpaka anaimaliza. Pambuyo amangosankha kusintha malo awo kapena kasinthasintha liwiro popanda zida alowererepo anthu, ndithudi, simungathe. Izi kudula mbali pa makina otchedwa "cholowa" ndipo ndi vuto lalikulu la mapulogalamu luso mabungwe ang'onoang'ono. Nthawi zambiri anathana ndi kuchepetsa liwiro modes processing pa kutalika lonse kudula. Kuti kumene, amatsogolera ndi kuwonjezeka mu mtengo kupanga chifukwa cha kuchuluka kwa nthaŵi.

Nthawiyi, lichotse "cholowa" ndi zomvetsa kochepa ngati n'kotheka, ntchito masiku ano ntchito yapadera CNC pulogalamu zogwirizana kuchititsa tingachidziwe zazikulu za dongosolo processing. ntchito zawo amalola perekani molondola kwambiri kudula mode ndi wotsikirapo imfa ya nthawi kuposa kawiri.

ndi zopangidwa bwino

Choncho, kusintha koyenera kwa makina opanga mawotchi opanga nthawi yaitali pogwiritsira ntchito mapulogalamu a CNC kumathandiza kuti kupanga zing'onozing'ono zipindule kwambiri. Koma ndithudi, kokha ngati zipangizo zokhazo ndi zapamwamba kwambiri. Kukonza makina osintha kwa nthawi yaitali ndi CNC ndi zovuta, zodula komanso nthawi yambiri. Choncho, kusankha makina amenewa ndi bizinesi yovuta komanso yodalirika.

Mukamagula zipangizo zotere monga makina osakaniza, choyamba muyenera kumvetsera wopanga. Malingaliro abwino anali oyenerera, mwachitsanzo, makina osiyanasiyana otembenukira kutali kotalika ndi CNC pazida zotsatirazi:

• Tornos series MultiSwiss.

• LA155F30.

• HJM SQC38.

Tornos makina okhaokha

Ubwino wa makina a MultiSwiss ndiwo, choyamba, zokolola zambiri komanso zomangamanga. Mankhwala osakanikirana amodzi ndi CNC Tornos ndi osavuta ndipo mwamsanga amasintha ndi kusintha. Kuti mugwire ntchito pa makina amenewa, simukusowa kukhala katswiri pa makina osiyanasiyana. Kulamulira kumapangidwa kwathunthu kupyolera mu CNC. Maluso a makina a mzerewu akuwonetsedwa mu tebulo.

Parameter	Meaning
Chiwerengero cha ogwira ntchito	Ma PC 7.
Max. Diameter ya ndodo	14 mm
Kutalika kwa workpiece	40 mm
Number of spindles	Ma PC 6.
Kuthamanga kwafupipafupi kothamanga	8000 rpm
Kugwiritsa ntchito mphamvu	5.6 kW
Chikondi chachikulu	7.5 Nm
Number of spindles	1 pc.
Kuthamanga kwakukulu kwa kusinthasintha kwa spindle	8000 rpm
Mphamvu yothandizira	5 kW
CNC dongosolo	Fanuc
Kulemera kwa makina	7000 makilogalamu
Miyeso	1440x5920x2120 mm

Zithunzi LA155F30

Zojambula zitatu zowonongeka za mtundu umenewu ndizokayikira "B". Ubwino waukulu wa makina LA155F30 ndi odalirika komanso moyo wautali. Ngakhale mutatha kugwiritsa ntchito nthawi yaitali, makinawa amakulolani kuti mugwirizane ndi zigawozo. Kuwonjezera pamenepo, makina LA155F30 amasiyana ndi mtengo wapamwamba komanso wosasinthika.

Makhalidwe a makina awa ndi awa:

• Mzere wamphindi wa bar min / max - 6/16 mm;

• Kutalika kwa mankhwalawa ndi 160 mm;

• Liwiro lozungulira lachitsulo chachikulu ndi 80-8000 rpm;

• Mphamvu yamagetsi - 5.5 kW;

• Kulemera kwa makina - 2270 kg;

• Miyeso ndi zomangiriza - 5600x900x1720 mm.

Zida zamakina HJM SQC38

Kuthamanga kwachitsulo mowonjezereka kwa mtundu uwu kumatsimikiziranso kuti ndizomwe zimagwiritsidwa ntchito popanga mafano. Zipangizozi zimapangidwira kukwera kwawotchi kwa mbali (kutembenuza kwa kotenga nthawi ndi mphero). M'munsimu muli zida zamakono za HJM SQC38.

Parameter	Meaning
Chiwerengero cha zipangizo zamagetsi	Ma PC 6.
Max. Diameter ya ndodo	38 mm
Kutalika kwa mankhwalawa	210 mm
Liwiro lozungulira la chida cha mphamvu	4000 rpm
Kuthamanga kwachitsulo kawirikawiri	8000 rpm
Kulemera kwa makina	4500 makilogalamu
Miyeso	2100x1450x1700 mm

Kutsiliza

Momwemonso, CNC zamakono zotembenuka ndizosavuta, zopindulitsa ndipo nthawi zambiri zimadalirika. Chinthu chofunika kwambiri pa ntchito yake ndi kugwiritsa ntchito mapulogalamu oganiziridwa kwambiri. Izi zidzawonjezera phindu la kupanga ndikupanga zinthu zamtengo wapatali ndi miyeso yeniyeni.